Design & optimization of die body for polymer extrusion

Torekhan Saparov; Ualikhan Belgibay; Dichuan Zhang; Dongming Wei; Chen Nan Sun; Almagul Mentbayeva; Asma Perveen

doi:10.4028/www.scientific.net/KEM.841.387

Design & optimization of die body for polymer extrusion

Torekhan Saparov, Ualikhan Belgibay, Dichuan Zhang, Dongming Wei, Chen Nan Sun, Almagul Mentbayeva, Asma Perveen

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution

Abstract

Polymer extrusion is one of the largest material manufacturing processes, which is deployed substantially in productions. The variety of the output product types is greatly attributed to the die part of the extruder because it is one of the essential components that shapes the material. The main purpose of this paper is to create a feasible and efficient design of the extrusion die, which would meet the design requirements and would be more convenient to use as well as have better performance compared to the existing design. In order to obtain adequate results, CAD model of the die bodies were created and simulated in the SolidWorks Plastics and COMSOL software. It is found from the results of the simulation that, proposed design demonstrated better performance in terms of uniformity of the flow at the outlet as well as pressure and temperature distributions.

Original language	English
Title of host publication	Material Engineering and Application II
Editors	Mosbeh Kaloop
Publisher	Trans Tech Publications
Pages	387-392
Number of pages	6
ISBN (Print)	9783035715149
DOIs	https://doi.org/10.4028/www.scientific.net/KEM.841.387
Publication status	Published - 2020
Event	4th International Conference on Material Engineering and Application, ICMEA 2019 - Kuala Lumpur, Malaysia Duration: Aug 23 2019 → Aug 25 2019

Publication series

Name	Key Engineering Materials
Volume	841 KEM
ISSN (Print)	1013-9826
ISSN (Electronic)	1662-9795

Conference

Conference	4th International Conference on Material Engineering and Application, ICMEA 2019
Country	Malaysia
City	Kuala Lumpur
Period	8/23/19 → 8/25/19

Keywords

Die body
Polymer
Polypropylene
Uniform flow
Viscosity

ASJC Scopus subject areas

Materials Science(all)
Mechanics of Materials
Mechanical Engineering

Access to Document

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Design & optimization of die body for polymer extrusion. / Saparov, Torekhan; Belgibay, Ualikhan; Zhang, Dichuan ; Wei, Dongming; Sun, Chen Nan; Mentbayeva, Almagul ; Perveen, Asma.

Material Engineering and Application II. ed. / Mosbeh Kaloop. Trans Tech Publications, 2020. p. 387-392 (Key Engineering Materials; Vol. 841 KEM).

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution

Saparov, T, Belgibay, U, Zhang, D , Wei, D, Sun, CN, Mentbayeva, A & Perveen, A 2020, Design & optimization of die body for polymer extrusion. in M Kaloop (ed.), Material Engineering and Application II. Key Engineering Materials, vol. 841 KEM, Trans Tech Publications, pp. 387-392, 4th International Conference on Material Engineering and Application, ICMEA 2019, Kuala Lumpur, Malaysia, 8/23/19. https://doi.org/10.4028/www.scientific.net/KEM.841.387

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abstract = "Polymer extrusion is one of the largest material manufacturing processes, which is deployed substantially in productions. The variety of the output product types is greatly attributed to the die part of the extruder because it is one of the essential components that shapes the material. The main purpose of this paper is to create a feasible and efficient design of the extrusion die, which would meet the design requirements and would be more convenient to use as well as have better performance compared to the existing design. In order to obtain adequate results, CAD model of the die bodies were created and simulated in the SolidWorks Plastics and COMSOL software. It is found from the results of the simulation that, proposed design demonstrated better performance in terms of uniformity of the flow at the outlet as well as pressure and temperature distributions.",

keywords = "Die body, Polymer, Polypropylene, Uniform flow, Viscosity",

author = "Torekhan Saparov and Ualikhan Belgibay and Dichuan Zhang and Dongming Wei and Sun, {Chen Nan} and Almagul Mentbayeva and Asma Perveen",

note = "Funding Information: This research was funded under the target program No AP05134166?Development and Prototyping of Extrusion Dies for Advanced Plastic Sheets and Thin Film Production? by Ministry of Education and Science of the Republic of Kazakhstan. Publisher Copyright: {\textcopyright} 2020 Trans Tech Publications Ltd, Switzerland. Copyright: Copyright 2020 Elsevier B.V., All rights reserved.; 4th International Conference on Material Engineering and Application, ICMEA 2019 ; Conference date: 23-08-2019 Through 25-08-2019",

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N1 - Funding Information: This research was funded under the target program No AP05134166?Development and Prototyping of Extrusion Dies for Advanced Plastic Sheets and Thin Film Production? by Ministry of Education and Science of the Republic of Kazakhstan. Publisher Copyright: © 2020 Trans Tech Publications Ltd, Switzerland. Copyright: Copyright 2020 Elsevier B.V., All rights reserved.

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N2 - Polymer extrusion is one of the largest material manufacturing processes, which is deployed substantially in productions. The variety of the output product types is greatly attributed to the die part of the extruder because it is one of the essential components that shapes the material. The main purpose of this paper is to create a feasible and efficient design of the extrusion die, which would meet the design requirements and would be more convenient to use as well as have better performance compared to the existing design. In order to obtain adequate results, CAD model of the die bodies were created and simulated in the SolidWorks Plastics and COMSOL software. It is found from the results of the simulation that, proposed design demonstrated better performance in terms of uniformity of the flow at the outlet as well as pressure and temperature distributions.

AB - Polymer extrusion is one of the largest material manufacturing processes, which is deployed substantially in productions. The variety of the output product types is greatly attributed to the die part of the extruder because it is one of the essential components that shapes the material. The main purpose of this paper is to create a feasible and efficient design of the extrusion die, which would meet the design requirements and would be more convenient to use as well as have better performance compared to the existing design. In order to obtain adequate results, CAD model of the die bodies were created and simulated in the SolidWorks Plastics and COMSOL software. It is found from the results of the simulation that, proposed design demonstrated better performance in terms of uniformity of the flow at the outlet as well as pressure and temperature distributions.

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