Efficient oscillating micro-grid mixing of CFA-aluminium composite melts

Georgios Kaisarlis, Efstratios Tsolakis, Georgios Vasileiou, Vasileios Spitas, Zhandos Tauanov, Vassilis Inglezakis, Grigorios Itskos, Christos Spitas

Research output: Contribution to journalArticle

2 Citations (Scopus)

Abstract

An analytical, numerical and experimental study is presented on the deagglomeration and dispersion of fine coal fly ash (CFA) reinforcing particles in an A380 aluminium matrix using a piston-actuated oscillating micro-grid mixing method with a specially designed grid geometry. Based on real-time measurement of the piston force, the apparent viscosity of the melt and the effectiveness of the deagglomeration are measured indirectly. The oscillating micro-grid mixing process is shown to be considerably more time-efficient that comparative stir-casting processes currently employed, leading to a two-fold or three-fold reduction in processing time for the same or better mixing quality, or alternatively a nearly two-fold reduction in the standard deviation of the micro-hardness throughout the material.
Original languageEnglish
Pages (from-to)60-71
Number of pages12
JournalJournal of Materials Processing Technology
Volume254
DOIs
Publication statusPublished - Apr 1 2018

Fingerprint

Coal Ash
Coal
Aluminum
Fly ash
Pistons
Composite materials
Time measurement
Microhardness
Casting
Viscosity
Geometry
Processing

Keywords

  • A380 aluminium alloy
  • Coal fly ash
  • Deagglomeration
  • Dispersion
  • Metal matrix composites
  • Oscillating micro-grid mixing

ASJC Scopus subject areas

  • Ceramics and Composites
  • Computer Science Applications
  • Metals and Alloys
  • Industrial and Manufacturing Engineering

Cite this

Efficient oscillating micro-grid mixing of CFA-aluminium composite melts. / Kaisarlis, Georgios; Tsolakis, Efstratios; Vasileiou, Georgios; Spitas, Vasileios; Tauanov, Zhandos; Inglezakis, Vassilis; Itskos, Grigorios; Spitas, Christos.

In: Journal of Materials Processing Technology, Vol. 254, 01.04.2018, p. 60-71.

Research output: Contribution to journalArticle

Kaisarlis, Georgios ; Tsolakis, Efstratios ; Vasileiou, Georgios ; Spitas, Vasileios ; Tauanov, Zhandos ; Inglezakis, Vassilis ; Itskos, Grigorios ; Spitas, Christos. / Efficient oscillating micro-grid mixing of CFA-aluminium composite melts. In: Journal of Materials Processing Technology. 2018 ; Vol. 254. pp. 60-71.
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